text.skipToContent text.skipToNavigation

 

Infineon

 

Infineon TLE9012DQU & TLE9015DQU Battery Monitoring Transceiver ICs

Optimize system performance by cell balancing and monitoring key battery parameters

Infineon‘s TLE9012DQU and TLE9015DQU battery monitoring transceiver ICs are a perfect match with customer system needs.

TLE9012DQU
TLE9012DQU is a multi-channel Li-ion battery monitoring and balancing system IC designed for Li-Ion battery packs used in many applications in the automotive world (electric vehicles of any kind MHEV, HEV, PHEV and BEV, etc.); industrial (Energy storage systems) and consumer (i.e. e-bike BMS, home energy storage, etc).

TLE9015DQU
TLE9015DQU is a Transceiver IC designed for connecting several TLE9012DQU devices in a daisy chain.

Based on Infineon state of the art technologies, the sensing ICs are capable of accurately measuring voltages and temperatures inside the battery as well as reliably communicating them to the main controller by using the BMS daisy chain transceiver IC.

Key Features

  • Robust communication interface
  • Synchronous and filtered voltage measurement
  • Internal automatic diagnosis
  • Million times field proven high voltage technology

Key Applications

  • High system reliability, reliable information transfer even under harsh BCI conditions
  • Synchronous voltage measurement of all cells in the pack
  • Noise reduced measurement enabled by different filtering modes
  • Ease of safety development by using internal Round-robin diagnosis scheme
  • Best protection against Hot-Plug without external components
  • Best in class performance enabling system cost down

More Information: Designing a Battery Management System (BMS)

When designing a BMS, the designer often starts with the cell monitoring and balancing (CMB) device. The CMB device is also known as the BMS IC or Analog Front End (AFE).

Often located on a Cell Management Controller (CMC) unit, the CMB’s function is to measure the voltages and temperatures for cells and communicate this information to the main controller. Additionally, the CMB can undertake diagnostics of cells and their surrounding (for example, detecting connection failures in the circuit surrounding a cell such as open or short circuits). The values monitored by the CMB are then used to:

  • Check if the cells are always operating within their safe operating area (SOA) and report if they reach their SOA limits
  • Measure the voltages of the cells for the state of charge (SoC)
  • Report the cell temperatures for the thermal management of the pack

The CMB device is also responsible for balancing the cells. Cell imbalance comes from the fact that high voltage batteries are built out of many single cells in series, which inevitably have production variances, for example in cell characteristics or the heterogeneous thermal spreads in the final pack.

Additionally, to achieve extreme low-power dedicated housekeeping functions such as periodically scheduled cell measurements and state analysis required for functional safety can be performed by the CMB independently from the master controller of the BMS. Safety features for signaling over-/under-voltage, thermal stress, etc. including emergency alarms are triggered autonomously.

Infineon Typical BMS Diagram

Infineon — Typical BMS Diagram

 

There are two main CMB topologies that are characterized by cell count and isolation requirements. The higher the series cell count of a battery pack the more the CMB devices are required to be stacked. This means that CMB devices might need to be isolated, especially in High Voltage BMSs where the battery pack needs to be isolated at all times and the master controller is connected to the 12V domain.

 

Infineon TLE9012DQU Li-Ion Battery Monitoring and Balancing IC

The TLE9012DQU is a multi-channel battery monitoring and balancing IC designed for Li-Ion battery packs used in many applications on the automotive world (electric vehicles of any kind MHEV, HEV, PHEV and BEV, etc ), industrial (Energy storage systems) and consumer (i.e. e-bike BMS, home energy storage, etc ). TLE9012DQU fulfills four main functions: cell voltage measurement, temperature measurement, cell balancing and isolated communication to main battery controller. Additionally, TLE9012DQU provides the necessary diagnostic tools to ensure proper function guaranteeing the safety of the persons around the controlled battery.

Features

  • Voltage monitoring of up to 12 battery cells connected in series
  • Hot plugging support
  • Dedicated 16-bit delta-sigma ADC for each cell with the selectable measurement mode
  • High-accuracy measurement for SoC and SoH calculation
  • Integrated stress sensor with digital compensation algorithm and temperature-compensated measurements
  • Secondary ADC with same averaging filter characteristics as advanced End to- End safety mechanism
  • Five temperature measurement channels for external NTCs
  • Internal temperature sensors
  • Integrated balancing switch allows up to 200 mA balancing current
  • Differential robust serial 2 Mbit/s communication interface
  • Additional four GPIO pins to e.g. connect an external EEPROM
  • Internal round-robin cycle routine triggers the majority of diagnostics mechanisms
    • Automatic balancing over- and undercurrent detection scheme
    • Automatic open load and open-wire detection scheme
    • Automatic NTC measurement unit monitoring scheme
  • End-to-end CRC secured iso UART/UART communication
  • Emergency mode for communication
  • ISO 26262 Safety Element out of Context for safety requirements up to ASIL D
  • Green Product (RoHS compliant)

Benefits

  • Best in class Application Robustness: Infineon technology and device architecture guarantee best performances under noise
  • High accuracy voltage measurement: Reliable and precise battery cell monitoring for highly accurate SoC and SoH
  • Lowest system cost: Small package (TQFP-48) & high feature integration for a lean external BOM

Potential Applications

  • Battery Electric Vehicle (BEV)
  • Mild Hybrid Electric Vehicle (MHEV)
  • Hybrid Electric Vehicle (HEV)
  • Plug-in Hybrid Electric Vehicle (PHEV)
  • 12V Li-Ion battery systems
  • Energy Storage System (ESS)
  • Home Energy Storage system

TLE9012DQU Block Diagram

Infineon — TLE9012DQU Block Diagram

Infineon TLE9012DQU Evaluation Board

The evaluation board features the Li-Ion battery monitoring and sensing IC TLE9012DQU based on distributed architecture including cabling and necessary SW for Infineon AURIX™ Microcontroller.

Infineon — TLE9012DQU Evaluation Board

Key Features

  • Connection LED for easy debugging
  • Easy connection to transceiver or additional slave in the daisy chain
  • Cables included for fast set up
  • Wide supply range up to 75V input voltage
  • Integrated resistor divider for use with DC supply
  • Integrated dummy resistors for temperature measurement emulation

 

Infineon TLE9015DQU iso UART Transceiver IC

The TLE9015DQU is a battery monitoring transceiver IC designed for connecting several TLE9012DQU devices in a daisy chain inside a Li-Ion battery. By means of its two UART and iso UART interface pairs it can support ring communication improving the availability of the system by a low cost.

It also enables bidirectional information flow by including an error management unit including several inputs and outputs that are programmable on each TLE9012DQU.

Features

  • Compatibility for ring mode topology
  • Two UART ports for serial communication to host microcontroller
  • Two iso UART interfaces for communication to other BMS ICs
  • 2 Mbit/s data rate for fast communication
  • Fully transparent communication scheme from UART to iso UART
  • Integrated internal logic for minimizing pin count on the UART side
  • Differential current edge triggered iso UART communication interface
  • High robustness against external noise
  • Two external fault inputs (EMM and ERRQ_ext)
  • Latching error output pin for triggering external microcontroller
  • Internal supply monitoring
  • Green Product (RoHS compliant)

Benefits

  • Robust communication without need of transformers or common mode chokes
  • Primary-on-Top or Primary-on-bottom selectable without tedious configuration
  • Bi-directional communication scheme using error management logic
  • Ring mode topology for further system availability at low cost

Potential Applications

  • Hybrid Electric Vehicle (HEV)
  • Plug-in Hybrid Electric Vehicle (PHEV)
  • Battery Electric Vehicle (BEV)
  • Energy Storage System (ESS)
  • Home Energy Storage system
  • CAV

TLE9015DQU Block Diagram

Infineon — TLE9015DQU Block Diagram

Infineon TLE9015QU Evaluation Board

The evaluation board features the iso UART Transceiver IC TLE9015DQU based on distributed architecture including cabling and necessary software for Infineon AURIX™ Microcontroller.

Infineon — TLE9015QU Evaluation Board

Key Features

  • Easy connection to slave in the daisy chain
  • Cables included for fast set up
  • Ring mode support
  • Wide supply range up to 45V input voltage
  • Footprint for sensing IC integration

 

 

Featured Products