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Monolithic Power Systems

 

MP2797 Battery Monitor with Coulomb Counting

In a battery management system (BMS), accurately estimating the internal state of the battery pack poses one of the biggest challenges. Implementing a solution that can accurately monitor the battery’s state is critical to improving the device performance as well as user experience.

The MP279x family of battery monitors are designed as a complete analog front-end (AFE) monitoring and protection solution on lithium-ion battery strings up to 16 series cells. The MP279x family provides the following features:

  • ±5mV cell measurement accuracy (25°C)
  • Synchronized current and cell voltage measurements
  • High-side N-channel MOSFET drivers for charge and discharge control
  • Extensive, configurable hardware protections
  • Coulomb counting
  • Passive balancing

The Monolithic Power Systems MP2797 is a robust battery management device that provides a complete analog front-end (AFE) monitoring and protection solution. It is designed for multiple-cell series battery management systems (BMS). The device can support digital interface or SPI communication. It supports connections for 7-cell to 16-cell series battery packs, with an absolute voltage exceeding 80V on particular pins.

The MP2797 integrates two separate analog-to-digital converters (ADCs). The first ADC measures each channel’s differential cell voltages (up to 16 channels), die temperature, and 4-channel temperatures via external NTC thermistors. The second ADC measures the charge/discharge current via an external current-sense resistor. The dual ADC architecture enables synchronous voltage and current measurements for cell and pack impedance monitoring.

When paired with an MPF4279x fuel gauge, the MP2797 can achieve a state-of-charge (SOC) error to within 2%. The MP2797 includes high-side MOSFET (HS-FET) drivers for charge and discharge control. The discharge (DSG) MOSFET driver includes a configurable soft start (SS) that provides a controlled turn-on, eliminating the need for an external pre-charge circuit. The MOSFET drivers also incorporate over-current protection (OCP), short-circuit protection (SCP), battery under-voltage protection (UVP), battery over-voltage protection (OVP), and high-temperature/low-temperature protection. All of these protections have configurable thresholds.

Internal passive balancing MOSFETs can be used to equalize mismatched cells, supporting up to 58mA. There is also the option to drive external balancing transistors (MOSFET or BJT).

MP2797 Features

  • Incorporates Dual Analog-to-Digital Converter (ADC) Architecture:
    • <±2% State-of-Charge (SOC) Error with MPF4279x Fuel Gauge
    • Cell Voltage Measurement Error <5mV
    • Current/Coulomb Counter Error <±0.5%
    • Strictly Synchronized Current/Voltage Measurement for Impedance Sensing
  • Includes High-Side N-Channel MOSFET Drivers for Charge and Discharge Control:
    • Supports MOSFET Soft-Start (SS) Discharge Control to Eliminate Pre-Charge Circuit
    • Drives Up to 100A DC with Parallel N-Channel MOSFETs
  • Hardware Configurable Protections:
    • Charge/Discharge Over-Current Protection (OCP) and Short-Circuit Protection (SCP)
    • Cell Under-Voltage Protection (UVP) and Over-Voltage Protection (OVP)
    • Pack UVP and OVP
    • Cell Low-Temperature/High-Temperature Protection
    • Die High-Temperature Protection
  • Passive Cell Balancing up to 58mA per Cell:
    • Can Drive External Balancing Transistors
    • Automatic or Manual Control
  • Additional Features:
    • Integrated 3.3V and 5V Low-Dropout (LDO) Regulators
    • Reduced Current Standby Mode
    • Load and Charger Plug-In Detection
    • High-Voltage and Low-Voltage General-Purpose Input/Ouput (GPIOs)
    • Dedicated Thermistor Inputs
    • Open-Wire Detection
    • Persistent Dead Battery Flag
    • Lockable Memory for Key Thresholds
  • Digital or SPI Interface with 8-Bit Cyclic Redundancy Check (CRC)
  • Random Cell Connection Tolerant
  • Available in a TQFP-48 (7mmx7mm) Package

MP2797 Block Diagram

MP2797 Block Diagram

 

Evaluation Kit for the MP2797

The EVKT-MP2797 evaluation kits include an MP2797 evaluation board, a USB communication adaptor, and a PC-based graphical user interface (GUI) for evaluating the MP2797. The EVKT-MP2797-0000 is designed for I2C communication, and includes a USB to I2C adapter. The EVKT-MP2797-002 is designed for SPI communication, and includes a USB to SPI adapter.

Development kit for the smart MLX91230

 

EVKT-MP2797 MP2797 Evaluation Kit

Key Features

  • Supports 7-Cell to 16-Cell Series Battery Packs
  • I2C or SPI Interface with 8-Bit Cyclic Redundancy Check (CRC)
  • Analog Front-End (AFE) Monitor
    • Strictly Synchronized Current and Voltage Measurements for Impedance Sensing
    • 15-Bit Analog-to-Digital Converter (ADC) with <5mV Total Cell Measurement Error at 25°C
    • 16-Bit ADC with <±0.5% Pack Current and Coulomb Counting Measurement Error at 25°C via SRP and SRN
  • Configurable Protections:
    • Charge and Discharge Over-Current Protection (OCP)
    • Charge and Discharge Short-Circuit Protection (SCP)
    • Cell Under-Voltage Protection (UVP) and Over-Voltage Protection (OVP)
    • Pack UVP and OVP
    • Cell Low-Temperature and High-Temperature Protection
    • Die High-Temperature Protection
  • Integrated High-Side MOSFET (HS-FET) Driver:
    • Supports MOSFET Soft-Start (SS) Discharge Control to Eliminate a Pre-Charge Circuit
    • Drives Up to 70A DC with Parallel N-Channel MOSFETs
    • GPIO-Controlled or Register-Controlled MOSFET Enable
  • Passive Cell Balancing Up to 58mA per Cell:
    • Can Drive External Balancing Transistors
    • Automatic or Manual Control
  • Additional Functionality:
    • Integrated 3.3V and 5V Low-Dropout (LDO) Regulators
    • Reduced Current Standby Mode
    • Load and Charge Plug-In Detection
    • High-Voltage and Low-Voltage GPIOs
    • Dedicated Thermistor Inputs
    • Open-Wire Detection
    • Persistent Dead Battery Flag
    • Lockable Memory for Key Protection Thresholds
  • Random Cell Connection Tolerant
  • Available in a TQFP-48 (7mmx7mm) Package